排刀車銑復合機床

XKNC-50GY排刀車銑復合機床是在50G基礎之上(shang)，開發了Y軸動(dong)力(li)(li)刀(dao)具(ju)(ju)以增強銑削功(gong)能，X向或(huo)Y向動(dong)力(li)(li)刀(dao)具(ju)(ju)由普(pu)通排(pai)刀(dao)車床(chuang)可加(jia)裝(zhuang)的(de)一把(ba)(ba)增加(jia)到兩(liang)把(ba)(ba)或(huo)是三把(ba)(ba)，動(dong)力(li)(li)刀(dao)具(ju)(ju)沿Y軸方(fang)向進給，可以實(shi)(shi)現徑向面加(jia)工(gong)(gong)(gong)(gong)、孔加(jia)工(gong)(gong)(gong)(gong)、端面槽加(jia)工(gong)(gong)(gong)(gong)、銑削及異型輪廓等(deng)復合(he)加(jia)工(gong)(gong)(gong)(gong)，并具(ju)(ju)備動(dong)力(li)(li)刀(dao)具(ju)(ju)剛性攻絲功(gong)能，真正實(shi)(shi)現了排(pai)刀(dao)車床(chuang)的(de)車銑復合(he)加(jia)工(gong)(gong)(gong)(gong)。

性能特點：

• 1.高剛性

  

  1、床身為對稱式結構設計剛性足(zu)，主軸與Z軸居于床身中間位(wei)(wei)置(zhi)，有效減(jian)小熱変位(wei)(wei)對位(wei)(wei)置(zhi)精度的(de)影響(xiang)。

  2、HT300材質(zhi)，其強度(du)高，耐磨性好(hao)，整體(ti)設計優良(liang)、減震效果(guo)好(hao)。

  1. The bed is a rigid structure with a rigid structure. The main shaft and the Z-axis are located in the middle of the bed, which effectively reduces the influence of the thermal clamping position on the position accuracy.

  2. HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

• 2.導軌

  1、延用日本北村百(bai)年傳承的刮研(yan)技術及超精研(yan)磨工藝，并配置自動潤滑系(xi)統，確(que)保(bao)機床長期(qi)高(gao)精度、高(gao)穩(wen)定性。

  2、使用燕(yan)尾(wei)導(dao)軌結構，HT300材質，其強度(du)高(gao)，耐磨性好，整體設計優良、減(jian)震效(xiao)果好。

  3、硬軌結構，接觸面均經過刮研(yan)處理，每(mei)平(ping)方英寸刮研(yan)點數一般(ban)12-14個，使(shi)剛(gang)性(xing)提高明顯。

  4、Z軸采用(yong)雙(shuang)山型滑動(dong)導軌，*滿足剛(gang)性要求高,加工范圍大的自(zi)動(dong)化加工。

  1. Extend the scraping technology and super-fine grinding process of the Japanese village of Bukchon for centuries, and configure the automatic lubrication system to ensure long-term high precision and high stability of the machine.

  2. Using the dovetail rail structure, HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

  3. Hard rail structure, the contact surface is subjected to scraping treatment, the number of scraping points per square inch is generally 12-14, so that the rigidity is obviously improved.

  4. The Z-axis adopts the double-mount type sliding guide rail, which can fully satisfy the automatic processing with high rigidity and large processing range.

  
  

  

  X軸(zhou)導軌X-axis guide

  

  Z軸導軌Z-axis guide

• 3.Y軸驅(qu)動動力刀具

  

  Y軸驅(qu)動動力刀具 Y-axis drive power tool

  

  電機功率：750W          ;Motor power: 750W

  最高轉速：6000r/min      Maximum speed: 6000r/min

  Y軸快進速度：15m/min      Y-axis fast forward speed: 15m/min

  Y軸行程：95mm          Y-axis travel: 95mm

  最大安裝(zhuang)動力刀具數(shu)量：3把  Maximum installed power tools: 3

  彈(dan)簧夾頭規格：ER16       Spring collet specification: ER16

  動力刀(dao)具沿Y軸(zhou)方向進給，可以(yi)實現徑向面(mian)加(jia)工(gong)(gong)、孔加(jia)工(gong)(gong)，工(gong)(gong)件端面(mian)的(de)切槽(cao)、銑(xian)(xian)削及異(yi)型輪(lun)廓加(jia)工(gong)(gong)等三(san)軸(zhou)聯動復合加(jia)工(gong)(gong)，并(bing)具備動力刀(dao)具剛(gang)性攻絲(si)功能（特配），真正實現了排刀(dao)車(che)床的(de)車(che)銑(xian)(xian)復合加(jia)工(gong)(gong)。

  The power tool is fed in the Y-axis direction, which can realize three-axis joint machining such as radial surface machining, hole machining, slotting, milling and profile machining of the workpiece end face, and has the power tool rigid tapping function (special). The turning and milling composite machining of the lathe lathe is realized.

• 4.高精度(du)主軸(zhou)

  

  1、軸(zhou)芯：使用*的(de)主(zhu)軸(zhou)材料(liao)，經過(guo)多(duo)道熱處理和(he)精細加(jia)工，耐(nai)沖擊和(he)耐(nai)磨(mo)性更強。。

  2、軸承(cheng)：使(shi)用(yong)進(jin)口品牌高(gao)精(jing)密滾珠軸承(cheng)，采用(yong)P4級，終身免(mian)維護。

  3、防水：使(shi)用進口的高級防水環。

  1. Shaft core: It uses unique spindle material, after multiple heat treatment and fine processing,, with stronger impact resistance and wear resistance. .

  2. Bearing: the use of imported brand high-precision ball bearings, using P4 level, lifetime maintenance-free.

  3. Waterproof: use imported advanced waterproof ring.

  

  4、可選配電(dian)主軸，采(cai)用油冷機冷卻，保證(zheng)高精度。

  5、特殊配(pei)置(zhi)可選用(yong)內置(zhi)電主軸(zhou), 內置(zhi)電機主軸(zhou)Ф30規格主軸(zhou)轉速8000rpm，采用(yong)油(you)熱交換器冷卻(que)，保(bao)證了主軸(zhou)的高速高精度(du)。適合于對(dui)精度(du)、光潔度(du)要求(qiu)較高的工件(jian)加工，極(ji)大提高了生產效(xiao)率。

  4. Optional power distribution spindle, cooled by oil cooler to ensure high precision.

  5. Special configuration can be selected with built-in electric spindle, built-in motor spindle Ф 30 specifications spindle speed 8000rpm, using oil heat exchanger cooling, to ensure the high speed and high precision of the spindle. It is suitable for workpiece processing with high precision and smoothness, which greatly improves production efficiency.

• 5.操作系(xi)統 FANUC Oi-TF

  

  FANUC操作系統

  1. 高(gao)速高(gao)精度剛性攻絲(si)。

  2. 復合加工循(xun)環，能簡(jian)化車(che)床編程。

  3. 圓柱(zhu)插補功能(neng)，能(neng)夠按照圓柱(zhu)表面(mian)的展開圖進行編程。

  4. 直接尺(chi)寸編(bian)程(cheng)，能簡化部件加工程(cheng)序(xu)的編(bian)程(cheng)。

  5. 記憶型螺距誤(wu)差(cha)(cha)補(bu)償，可對絲杠螺距誤(wu)差(cha)(cha)等機械系統中的誤(wu)差(cha)(cha)進行補(bu)償，補(bu)償數據以參數的形式存儲在CNC的存儲器(qi)中。

  6. CNC內裝(zhuang)PMC編程功(gong)能，對機床和外部設備進行(xing)程序控制。

  7. 隨(sui)機存儲模塊，可(ke)在CNC上直接改變PMC程序和宏執行器程序。

  FANUC operating system

  1. High speed and high precision rigid tapping.

  2. Composite machining cycle that simplifies lathe programming.

  3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.

  4. Direct size programming simplifies the programming of part program.

  5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.

  6. The CNC has built-in PMC programming function to control the machine and external equipment.

  7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.

• 6.燕尾式特制(zhi)刀具座底板

  

  采(cai)用與20G機床同(tong)等規(gui)格尺寸設計，可使用20排刀系列標準刀座，增(zeng)加(jia)排刀數量，實(shi)現最大(da)可安裝刀具數量9把。

  Adopt the same measurement with 20G design, can use the 20 Gang type standard tool holders, it increased the tools quantity the maximum can install 9 tools.

• 7.多樣的自動夾(jia)具開(kai)閉(bi)及夾(jia)緊(jin)裝(zhuang)置(zhi)選擇

  液壓(ya)回轉缸：

  1、過程穩定，容易(yi)吸(xi)收沖擊和振動(dong)。

  2、夾持(chi)力大，易實現無級調速(su)，調速(su)范圍較大。

  3、液壓(ya)站保(bao)壓(ya)可靠、效率(lv)高、構造簡(jian)單。

  Hydraulic rotary cylinder:

  1. The process is stable and easy to absorb shock and vibration.

  2, the clamping force is large, easy to achieve stepless speed regulation, the speed range is large.

  3. The imported hydraulic station has reliable pressure retention, high efficiency and simple structure.

  
  

  

  液壓回轉缸Hydraulic rotary cylinder

  

  液壓站Hydraulic station

  氣動回轉缸：

  1、操(cao)作簡單(dan)，便于與實現(xian)自動化(hua)。

  2、響(xiang)應快(kuai)速，提高(gao)生產(chan)效率。

  3、可選配(pei)卡盤夾(jia)緊(jin)方式，夾(jia)緊(jin)精準，夾(jia)持范圍大。

  Pneumatic rotary cylinder:

  1. Simple operation, easy and automatic.

  2. Fast response and improve production efficiency.

  3, optional chuck clamping method, accurate clamping, large clamping range.

  

  氣動(dong)回(hui)轉(zhuan)缸Pneumatic rotary cylinder

• 8.排屑器

  

  零件(jian)加工(gong)產(chan)生的(de)鐵屑(xie)自(zi)動排出機床，適(shi)合于自(zi)動化加工(gong)和切屑(xie)余量大的(de)情況。

  The iron scraps produced by the parts are automatically discharged out of the machine and are suitable for automatic machining and large chips.

• 9.切削油裝置

  

  用于存儲冷卻液，配(pei)備冷卻泵，實現(xian)冷卻液回路循環(huan)。

  It is used to store the coolant and is equipped with a cooling pump to achieve circulation of the coolant circuit.

• 10.油霧(wu)收集裝置

  

  降低污(wu)染，改善(shan)作業(ye)環境。

  Reduce pollution and improve the working environment.

• 11.高壓內冷卻(que)裝(zhuang)置

  

  可(ke)有(you)效(xiao)冷卻(que)潤(run)滑，提高效(xiao)率保(bao)證產品質量。

  It can effectively cool lubrication and improve efficiency to ensure product quality.

• 12.夾緊檢(jian)測裝置

  

  高(gao)精度(du)傳感器(qi)檢測靈敏(min)，確(que)保夾持狀態良好，有(you)效(xiao)提高(gao)生產質(zhi)量。

  High-precision sensor detection is sensitive, ensuring good clamping and improving production quality.

技術參數：

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